Hurricane season weather around the Hawaiian location eventually sank a $5 million floating set, while local vendors reportedly price-gouged much of the equipment. Majorino, only 10 years old at the time, got stung by jellyfish so often that Costner nicknamed her “jellyfish candy.” (He didn’t come up with any cute nicknames, however, for his stunt double, who nearly died from an embolism after surfacing too quickly from a deep-sea dive.) At one point, medics were treating 40 or 50 cast and crew members per day. Nearly everyone suffered frequent seasickness, or some other malady. But really, the production encompassed every flavor of the disaster rainbow. Much has been said about the budget-which started off at $100 million, and topped out at a then-record $175 million-as well as the marathon shooting schedule, which started at 96 days and ballooned to 166. There is no way to overstate how troubled a production Waterworld ended up, as voraciously reported by the entertainment press. In the summer of 1993, a crew of 500-plus people began building Waterworld‘s sets, kicking off what designer Dennis Gassner later called “18 months of hell.” The two creatives, who had a major falling out during postproduction on Prince of Thieves, begrudgingly agreed to re-team, and rounded out their film with the extremely 1995 casting of Basic Instinct‘s Jeanne Tripplehorn, a Speed-resurgent Dennis Hopper, and future Napoleon Dynamite costar Tina Majorino. Rader sold his screenplay in 1989, at which point it bounced around Hollywood for a few years until Robin Hood: Prince of Thieves duo Kevin Costner and director Kevin Reynolds separately expressed interest. A mysterious young girl has what may be a map to that mythical dry land tattooed on her back, and a mutated fish-man must guard her from a floating fleet of sea-bikers. Aquaworld, where dry land is but a myth sold by dirt merchants. The film would be set in the year 2500, long after global warming had melted the polar ice caps, turning the whole planet into some kind of. It was a sci-fi epic with a sociopolitical undercurrent.

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